Quick Definition of Direct Costs (COGS):
Direct costs (also known as Costs of Goods Sold—COGS) are the costs that can be completely attributed to the production of a specific product or service.
These costs include the direct expenses for materials used to create the product and potentially any labor costs that are exclusively used to create the product. Direct Costs always excludes indirect expenses such as marketing expenses, rent, insurance, and other expenses. Direct costs (or Cost of Goods Sold) shows up on the Profit and Loss Statement and can be subtracted from revenue to calculate the gross margin of a company.
Cost of Goods Sold is a great alternative name for Direct Costs because it refers to the cost of creating the products that a company sells. If you sell services, you probably also have direct costs, but they will be a much smaller percentage of your revenue than they will be for a product company. More on that in a minute.
For example, a coffee shop would include the costs of coffee and milk in their direct costs. The coffee shop would not include things like marketing costs, rent, and internet access in their calculation of direct costs.
Think of direct costs as the exact cost you incur to sell one of your products. You had to either make or buy the product you sold. You may have had to purchase raw materials that you then turned into a product. These costs of producing what you sell are your direct costs.
Deciding what to include in your direct costs varies from one type of business to another. A car company may decide to include manufacturing labor costs for assembling their cars in their direct costs, while a software development company might include labor costs as an indirect cost.
Direct costs are expensed as you sell your product or service, so most companies choose to exclude labor costs from direct costs. The reason for this is that your company is incurring the expense of having staff on hand even if you don’t sell a single product. Also, that staff might work on multiple products and multiple projects, so it’s difficult to determine exactly how much of their salaries should be attributed as a direct cost of producing a specific product.
As a general rule of thumb, if you can’t directly associate a specific cost with the sale of a single product, then that cost should NOT be a direct cost. That’s why things like rent and marketing expenses are typically not included as direct costs.
While product companies typically have higher direct costs because they are dealing with physical goods, service companies can have fairly low direct costs. For example, a consulting company may provide a client with a 100 hours of consulting that culminates in a final report. If that report is printed and bound, then the direct costs of delivering that consulting is the cost of paper and binding. The primary expense of delivering the consulting project is the labor that went into the project. And, since that labor was probably paid for in the form of salaries, it wouldn’t be included in direct costs.
How to calculate and understand your direct costs?
Understanding direct costs helps you keep an eye on how much it is costing your company to deliver its product or service. If your direct costs are going up, perhaps your suppliers are starting to charge you more, or perhaps fuel costs are going up. When your direct costs go up, it might be time to start looking for new suppliers or to try and cut costs in your business.
Direct costs also directly impact your Gross Margin. Gross Margin is your revenue minus your direct costs:
Gross Margin = Revenue – Direct Costs
Because gross margin is a good top-line measure of how efficient your company is at delivering its products and services, keeping an eye on your direct costs helps you understand how efficient your company is.
What’s better? Higher or lower direct costs?
Typically, having lower direct costs is better. That means that you are delivering your products and services very efficiently and can have a solid gross margin.
Having low direct costs can impact your business in many ways. You could pass on your savings to your customers and offer lower costs than your competition. Or, you could look to re-invest in your company and boost your marketing and sales efforts. Or, let the savings flow all the way to the bottom line and boost your overall profitability.
Either way, low direct costs have a positive impact on your business and you should strive to push the number down.
How to improve your direct costs:
Here are a few ideas to improve your direct costs:
- Find a new supplier or vendor: It’s always good to comparison shop. Maybe you can get your products and supplies from a new supplier for less. Maybe you can shop around and get lower hosting costs for your online service.
- Renegotiate with your existing vendors: It’s easy to stay with vendors you know, and you can save a lot of business disruption by staying with the same suppliers. So, instead of switching to a new supplier, you can always ask for better pricing. Sometimes the threat of leaving is all you need to get better pricing for your raw materials.
- Find efficiencies: If you’re a manufacturing company, perhaps you can remove a step from your process or you can figure out a way to reduce costs in your process. One of the best ways to find efficiencies is to ask the people who actually work on the manufacturing process. They’ll know where the waste is and how to lower costs.
Understanding direct costs and how you can lower them is an important part of running and growing your business. Lowering your direct costs will increase your gross margin and have a positive impact on your profits, so this aspect of your business financials worth taking the time to understand.
If you’ve managed to lower your direct costs, or if you have any questions at all, please post a comment below.